Самые передовые технологии
Build your optimal technology
Salvagnini systems are built using the modularity principle. This guarantees unparalleled flexibility and unlimited possibilities for customized design of integrated and individual solutions for your industry to achieve your exact goals and objectives. Every unit of Salvagnini modular equipment is provided with integrated unique software and can be operated both as a stand-alone machine and as an integral part of an automated manufacturing line or a flexible manufacturing system.
Salvagnini principle of modularity
Flexible bending cells with integrated high-dynamic laser cutting for sheet metal fabrication
A new high-tech solution for sheet metal fabrication production flow optimization, the innovation from Salvagnini goes beyond the classical organization of production and reaches new horizons due to the combination of press brake and panel bending machine that is thoroughly controlled by proprietary CNC software OPS-Flexcell. Bending cell is linked up with high-dynamics fiber laser Salvagnini L5.
SALVAGNINI FLEXCELL LINES
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Salvagnini principle of modularity
Flexible bending cells linked up with combined systems for sheet metal punching&cutting
A new high-tech solution for sheet metal fabrication production flow optimization, the innovation from Salvagnini goes beyond the classical organization of production and reaches new horizons due to the combination of press brake and panel bending machine that is thoroughly controlled by proprietary CNC software OPS-Flexcell. Bending cell is linked up with automated punching&cutting system Salvagnini S4Xe.
Автоматизированные системы пробивки и отрезки SALVAGNINI S4XE
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Salvagnini principle of modularity
Automated manufacturing line S4Xe + P4Xe
The modern automated manufacturing solution reaches highest levels of automation. S4Xe + P4Xe is a punching&cutting center that is integrated with an automated panel bender. The manufacturing line can be adjoined by a press brake with robot. For this manufacturing solution, sheets of metal are fed from a tray store while working in automatic mode. This is also possible to store already cut parts aside or place them in a pre-feeding intermediate store next to the bending area. The actual manufacturing of products is carried out fully in automatic mode.
Автоматические производственные линии SALVAGNINI
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Salvagnini principle of modularity
Automated line S4Xe + P4Xe + MD tray store
This line is virtually a fully automated manufacturing solution. It consists of integrated punching&cutting center, panel bender, and MD tower sheet store. If necessary, the manufacturing line can be linked up with press brake with robot. Thanks to the tower sheet store, it has become possible to feed sheets of different thicknesses and sizes fully automatically at the beginning of the line. This is also possible to store already cut parts aside or place them in a pre-feeding intermediate store next to the bending area. The actual manufacturing of products is carried out fully in automatic mode.
Автоматические производственные линии SALVAGNINI
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Salvagnini principle of modularity
Automated manufacturing systems (job shops)
Fully automated manufacturing solutions combine punching&cutting center(-s) with automatic panel bender(-s) and automatic MV tray stores. Non-linear systems can be added by high dynamics fiber laser and press brakes if necessary.
This solution provides programmable automatic logistics of the production flow, feeding of raw materials and sheet metal blanks, and the transfer of cut parts by using automated warehouses as buffer stores and feeders. These are flexible manufacturing units, work of which can be combined linking up various machine tools and organizing automatic sheet metal blank transfer between them depending on the requirements of the manufacturing process.
Автоматические мини-заводы SALVAGNINI AJS
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Use the benefits of the best manufacturing solutions
As an industry leader, Salvagnini designs, develops and provides you with what truly are the most advanced technologies for sheet metal fabrication. Most of these technologies are patented by Salvagnini and therefore are not reproducible on the equipment of other manufacturers.
Salvagnini technologies
Multipress Head
The construction of multi-press head punching tool is patented by Salvagnini and consists of a die structure within which up to 96 active tools can be employed working in independent or combined modes. This specific working principle of multi-press head function makes Salvagnini systems unbeatable in terms of both cycle time and tool life.
The abovementioned solution is used in S4Xe systems for cutting and punching, SL4 systems for laser cutting and punching, and also in all Salvagnini manufacturing lines that include this equipment.
Установки пробивки и лазерного раскроя SALVAGNINI SL4
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Salvagnini technologies
High-precision manipulator
The manipulator is equipped with two pairs of brushless motors (patented by Salvagnini) and moves sliding on firm guides that are integral with the lower part of the C-shaped structure, which provides high positioning precision, shorter cycle times and better dynamics of machining process.
The abovementioned solution is used in S4Xe systems for cutting and punching, SL4 systems for laser cutting and punching, and also in all Salvagnini manufacturing lines that include this equipment.
Автоматизированные системы пробивки и отрезки SALVAGNINI S4XE
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Salvagnini technologies
Integrated shear
The integrated shear is an adjoined part of a single structure, which enables it to cut the uploaded sheet into parts of any size as necessary, without holding scrap from punching/shearing area or from the places where the sheet has been held by the blankholders.
Salvagnini Punch&Cut function recognizes the punchings belonging to each individual part and accordingly groups them together and processes them separately. This increases the accuracy and repeatability and also ensures further optimization of the production stream especially for kit production or multiple part production.
The abovementioned solution is used in S4Xe systems for cutting and punching, SL4 systems for laser cutting and punching, and also in all Salvagnini manufacturing lines that include this equipment.
Автоматизированные системы пробивки и отрезки SALVAGNINI S4XE
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Salvagnini technologies
Airplane structure
The patented airplane structure of the load-bearing beam developed by Salvagnini ensures not just extremely rigid construction but also guarantees quick and precise positioning and easy access to the entire work area. Elimination of the optical path helps avoiding many design restrictions and significantly reducing the inertia of the system by making the structure lighter and improving compactness of the kinematic chain.
The abovementioned solution is used in L3 and L5 systems for laser cutting, SL4 systems for combined laser cutting and punching, and also in all Salvagnini manufacturing lines that include this equipment.
Установки лазерной резки металла
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Salvagnini technologies
Compass design of laser cutting machines
The original patented mechanical solution allows moving the cutting head on the XY plane in the distance of 170 mm while the dynamics is up to 5g with reduced power consumption on account of the light weight.
Высокодинамичные установки лазерной резки
с оптиковолоконным генератором SALVAGNINI L5
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Salvagnini technologies
Universal bending unit
The functional heart of Salvagnini panel bending machine is the unique press that is composed of a solid structure on which the upper blankholder tool is installed; the bending unit, or bladeholder, that has a C-shaped structure, and the counterblade, which works with the blankholder to firmly grip the blank while the blades are bending it. Due to the universal bending unit, Salvagnini panel benders perform the required number of bends, upwards or downwards, in a quick succession and with no time for retooling required.
The abovementioned solution is used in P1, P3lean, and P4 panel benders and also in all Salvagnini manufacturing lines that include this equipment.
Автоматические панелегибы
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Salvagnini technologies
Flying pincer carriage and blank centering that is performed only once
The blank is centered only once at the beginning of the machining cycle. Feeding and the centering cycle take place in masked time, thanks to the flying pincer carriage which, once it has positioned the blank, returns to its rest position while the centering cycle takes place. Since the centering system references the shape of the blank, finished panels are always dimensionally perfect because any deviation from specifications is absorbed by the first bend.
The abovementioned solution is used in P1, P3lean, and P4 panel benders and also in all Salvagnini manufacturing lines that include this equipment.
Автоматические панелегибы
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Salvagnini technologies
Manipulator of superior precision and versatility
Blanks are handled, gripped and rotated by the manipulator, clamp and rotator respectively. The sheet movement throughout the entire processing cycle is both fast and totally automatic. The continuous rotator guarantees 0.01° angular resolution for higher production flexibility that enables manufacturing of even multi-faceted panels.
The abovementioned solution is used in P1, P3lean, and P4 panel benders and also in all Salvagnini manufacturing lines that include this equipment.
Автоматические панелегибы
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Salvagnini technologies
The 6-th sense of a panel bender, or MAC 2.0 technology
A machine equipped with MAC 2.0 technology gathers information about the parameters of processed material during the cycle due to smart encoder system that detects the ultimate strength and corrects the bending moves. MAC 2.0 – this is a proprietary technology developed by Salvagnini based on vast experience that company has in the field of sheet metal bending; the technology calculates the elastic return and immediately adjusts the programmable bending parameters, ensuring eliminated waste, high product quality and repeatability of bending operations.
The abovementioned solution is used in P1, P3lean, and P4 panel benders and also in all Salvagnini manufacturing lines that include this equipment.
Автоматические панелегибы
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Ensure optimal communication between provision, production, and marketing
Salvagnini manufacturing lines and systems provide an option of integration with the company’s MRP/ERP management software. This allows optimizing the procurement of raw materials and shipment of finished products and introducing the concept of lean manufacturing that operates according to J-I-T system with maximum optimization of time, resources and minimum waste.
Manufacture the products of the highest quality with 100% repeatability
A unique concept, excellence, full automation and extensive practical experience – all that is used in Salvagnini sheet metal manufacturing lines and systems, which will allow you to create products with perfect quality and repeatability. More than that, the proposed levels of quality and complexity of the product in most cases cannot be accomplished if using equipment made by other manufacturers.
Полная автоматизация
Exclude the staff influence
We all know how often the staff is causing problems and headaches: the low level of discipline and professionalism, difficult personalities, staff turnover, difficulties when learning and finding motivation or stimuli, unintentionally created faulty products and so forth. Salvagnini completely relieves you of these difficulties because automation allows leveling errors, speeding up production and ensuring the minimization of waste to establish clear and uninterrupted operation and production just in time.
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elimination of waste
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trouble-free operation
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production just in time
Choose the required level of automation
Salvagnini solutions are built of the best systems and automated machine tools, start from the simplest to the most powerful and complex systems with 99.99% automation of all processes of manufacturing and logistics. Therefore Salvagnini manufacturing lines are often referred to as “lights-off machines”, which means the machines are working at night-time with lights off. You only need to set up the line, upload the production program, click "Start" button, turn off the lights, close the job shop and go home. Everything else the machines are doing themselves, earning money for you in 24/7 mode.
Speed up your production to the maximum
Time is the most important and non-renewable recourse, the force of which makes us highly appreciate it. More than that, time is money – and this thesis is especially important for any metalworking industry. Understanding that perfectly, Salvagnini offers the fastest manufacturing solutions to stay ahead of all competitors and earn significantly more than others.
Manufacturer of the equipment – leader in its field
Salvagnini in numbers
Start from the year 1963, the Salvagnini company is the leading equipment manufacturer in the field of flexible automation due to top level sheet metal fabrication systems that are manufactured and adjusted to the variety of customer requests related to most diverse sectors of application.
We might still write here a lot of words, but let's better take a look at the figures of Salvagnini in numbers:
- More than fifty years of experience
- 20 regional operational sites
- 4 production facilities
- 1400 employees
- 7 product lines
- 5300 manufacturing systems in 75 countries
Clients of Salvagnini
Thanks to the efficiency and quality of Salvagnini equipment, it is widespread in many industries that belong to the worldwide acknowledged brands, fields of activity of which are related to sheet metal fabrication. Join the professional company of these industry leading manufacturers:
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Schiavello(Австралия)
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Steelcase(США, Франция, Малайзия)
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Haworth, Inc.(Италия, Голландия, США, Португалия, Испания)
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Xuan Hoa Furniture Company(Вьетнам)
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Sarpsborg Metall(Норвегия)
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Shopex(Нидерланды)
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C+P Möbelsysteme(Германия, Польша)
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KOKUYO Co., Ltd.(Япония)
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JOHNSON ACERO S.A.(Аргентина)
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Mobica(Египет)
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CHOICE INDUSTRIES CORP(Тайвань)
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ООО «ДиКом»(Россия)
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Rational(Германия)
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Electrolux(Италия, Швейцария)
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SALVA INDUSTRIAL(Испания)
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Neosys
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E & R Moffat Ltd(Англия)
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DCS by Fisher & Paykel Appliances Limited(США)
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Sofinor SAS(Франция)
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Inoksan(Турция)
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MBM S.r.l.(Италия)
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Högfors(Финляндия)
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BLANCO GmbH(Германия)
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SJM Shin Jin Master Co., Ltd.(Корея)
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AAON Heating and Cooling Products(США)
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Carrier Corporation(США, Франция, Россия)
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GEA(Австрия, Германия)
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SEVEN-AIR GEBR. MEYER AG(Швейцария)
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Viessmann Werke GmbH & Co.(Германия, Польша, Франция)
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Hoval(Лихтенштейн)
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NIBE Industrier AB(Швеция)
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York(Саудовская Аравия, Дания)
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Gruppo Ferroli(Италия)
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Jäspi /KAUKORA OY(Финляндия)
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Trane(США)
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Coldmatic(Канада)
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Whirlpool(США, Италия)
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Klimasan(Турция)
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Electrolux(Италия, Швеция, США)
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criosbanc(Италия)
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Carrier Corporation(Польша, Китай, США, Бразилия)
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WIHA-THEKENTECHNIK(Германия)
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HOSHIZAKI ELECTRIC CO., LTD.(Англия, Япония, США)
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Grupo Comersa(Испания)
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NISSENS A/S(Дания)
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Liebherr(Австрия, Германия)
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fri-jado(Нидерланды)
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Eurobex / EXM Manufacturing Ltd.(Канада)
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Провенто(Россия)
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Alcatel-Lucent(Китай)
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ABB(США, Италия, Швеция)
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B&R Enclosures Pty Ltd(Австралия)
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apw(Польша, Италия, США)
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Merlin Gerin(Франция)
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Deba(Бельгия)
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Himel
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Cubic(Дания)
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Rittal(Англия, США, Германия)
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Oreel(Нидерланды)
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ICW(Япония)
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Ruukki(Финляндия, Швеция)
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Stafier(Нидерланды)
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Lindner(Германия, Китай)
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Someta(Франция)
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Firestone(Metal, Products, США)
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Gradhermetic(Испания)
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Volta Edelstahl GmbH(Австрия)
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Pancaldi(Италия)
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Muotolevy Oy(Финляндия)
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ИНСИ(Россия)
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Kone(Италия, Чехия, Мексика, Финляндия)
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Mitsubishi electric(Китай)
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Otis Elevator Company(Италия, Южная Корея, Франция)
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Fermator(Испания)
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Schindler(Франция, Австрия, Испания, США)
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Hitachi,Ltd.(Тайвань, Китай)
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MEILLER(Германия)
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Cabine Europa(Италия)
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HYUNDAI ELEVATOR CO., LTD.(Южная Корея)
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GFC(Тайвань)
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Mitsubishi Group(Япония)
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Maccomevap(Бразилия)
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Fagerhult(Швеция)
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Cooper Industries(Англия, США)
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BEGHELLI - ELPLAST, a.s.(Чехия)
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Zumtobel Group AG(Австрия, Дания, Англия, Новая Зеландия)
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Ludwig Leuchten(Германия)
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Philips(Испания)
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Sirijaya Industries(Малайзия)
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Disano Illuminazione S.p.A.(Италия)
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Elesvit, s.r.o(Словакия)
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Lithonia Lighting(США)
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GLORY Group(Япония)
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Saeco International Group S.p.A.(Италия)
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Silver King(США)
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American Specialties, Inc.(ASI)(США)
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Wittenborg A/S(Дания)
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Sanden International(Италия)
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Beverage-Air Corporation(США)
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Crane Co.(США)
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FRIGOREX(Греция)
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Bianchi Vending(Италия)
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Electrolux(Италия)
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Kaspar Wire Works, Inc.(США)
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Aluca(Германия)
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Металл-Завод(Россия)
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Mevaco(Германия)
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SAZI(Бразилия)
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Scanfil(Финляндия)
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TM(Дания)
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Estes Design and Manufacturing, Inc.(США)
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CONSIGLIO INTERNATIONAL(Польша)
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Tecnolaser S.r.l.(Италия)
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Matsushita Electric Industrial — Panasonic(Япония)
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Comel Spa(Италия)
Access the world experience in the field of sheet metal product fabrication
The Salvagnini equipment is widely used by world's leading manufacturers of sheet metal, which has allowed accumulation of vast and extremely valuable experience of dealing with various technological problems that arise in a wide variety of industries. Salvagnini will be happy to share this experience with you and show you how many seemingly complicated problems often have very simple solutions.
Guarantee constant development of your enterprise
One of the most interesting and important features of Salvagnini production concept is its nonstop improvement. The company is constantly investing huge resources in scientific research and technology development programs, developing new and improving the existing equipment, improving the CNC software and adding new options and solutions. This is an ongoing work and you will be automatically provided with upgrades of the latest technologies and solutions in the field of manufacturing sheet metal products.
Salvagnini – the leader of Italian metalworking
Italy is one of the leaders of mechanical engineering in Europe; as a country, it takes the 3-rd place in machine tool building in the world. Many German and Japanese manufacturers are choosing Italian equipment. There are some generally high-level equipment builders in Germany and Japan; however, Italians build stylish machines with exceptional technical characteristics. Let’s look at the example of the car market: Mercedes, BMW, and Audi are simply great and beautiful cars but, if you need some exclusive motor power and quality, the fastest cars in the world have been designed by Italian engineers (Ferrari, Lamborghini, Maserati etc.). Italians are flexible about their work; they are easy to collaborate. Let’s say your plant is situated in some remote location and an equipment problem occurs – there will always be some problems with equipment because there are no ideal machines or manufacturers. Nuances and problematic situations exist; that’s why it matters how we deal with them. Italian production managers do with ease and will always fly to Russia gladly to solve problems, shake hands with their partners, and familiarize themselves with a different culture. Questions are solved quickly and no extra problems arise. Similarly, Italians are loyal to the market of Russia and CIS countries. They understand the importance of good neighbor relations and try to fulfill their obligations in time.
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Salvagnini Italia S.p.A.
Italy is one of the leaders of mechanical engineering in Europe and takes the 3-rd place in machine tool building in the world.