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Technology Italiana TP Zeta

Not just a punching machine

Technology Italiana TP Zeta isn't limited to punching, and its functions include:

• Punching.
• Embossing.
• Fine contouring.
• Nibbling.
• Deburring.
• Forming.
• Bending.
• Marking.
• High speed forming.
• Tapping.
• Engraving.
• Coining.

Servo-electric punching unit

The punching unit is powered by a brushless servo-electric FANUC motor managed by CNC.

• Brushless, servo-electric and CNC-controlled FANUC motor to raise the punching force up to 30 tonnes with the frequency of 950 strokes per minute.
• This system lowers energy consumption, enhances productivity, reduces maintenance and grants greater control of accelerations.
• The DualCam system enables high-frequency machining while avoiding overheating problems.
• SoftPunch for noise reduction during high-frequency punching or thick/hard material processing.
• Tool stroke, speed, acceleration and penetration are fully programmable.
• Complete absence of hydraulic oil.

TRUMPF-style tools

TRUMPF-style tools are the best punching technology of today, offering significant advantages over the AMADA-style tooling technology (turret). These tools are:*

• 63% shorter.
• 73% lighter.
• 69% more affordable.

*compared to AMADA-style tools.

Vertical Turret tool change system

The Vertical Turret differs from other automatic tool change technologies. Patented worldwide, it has 15 stations with auto-index technology, enabling the rotation of all tools from 0° to 360°. Vertical Turret comes with a customizable configuration and a Speedy Setup system that lets the operator equip every single station in 12 seconds. Single tool change takes place in 3 seconds, tool change within multi-tools takes place in 0,5 seconds. 

Full auto-index

The auto-index system is fully integrated inside the punching unit and managed by the CNC, allowing the orientation of any type of tool—single or multi-tool—from 0° to 360° with a minimal programmable step of 0.01°. Auto-index benefits include:

• Simple programming, even for complex nesting.
• Lowered machine setup costs.
• More efficient use of material.

Customizable tool configuration

The TP Zeta turret punching press has 15 tool stations and can be equipped with up to 150 TRUMPF-style tools. You can choose one of the proposed configurations or customize each station with standard, special or multi-tools. Here are the Technology Italiana tool configurations:

• Basic: 15 auto-index tools.
• Medium: 19 auto-index tools.
• Top: 28 auto-index tools.

“C” frame

The "C" frame makes the machine accessible on three sides, allowing both front and side loading. It also enables the use of non-standard sheet metal sizes thanks to the repositioning and overturning capabilities. The monolithic electro-welded structure was subjected to a normalization heat treatment, spreading all the structure tensions generated by welding. TECHNOLOGY frames are built in Italy with certified Italian materials.

Automatic repositioning

The punch press can process extra-large sheet formats by repositioning the sheets along the X-axis with the machine head. The number of repositions is potentially infinite in both positive and negative directions.

Large 18,5 "touch-screen

Simplified input operations thanks to the touch screen monitor combined with a personalized HMI interface.

CNC software

• HMI TECNOCONTROL: touch screen interface by TECHNOLOGY that simplifies the punch press use. Dedicated pages for individual functions and a description of commands that don’t require programming.
• TECNOCAM software: swift and visual approach to creating processing programs without the use of ISO codes.

Automatic sheet loading and unloading systems

• TA Smart. Compact sheet metal loading and unloading from the side of the punch press. Automates the loading/unloading cycle of single or micro-spliced pieces without the use of programming.
• TA Compact. Compact sheet metal loading and unloading from the front of the punch press. Automates the loading/unloading cycle of single or micro-spliced pieces without the use of programming.
• TA Plus. Automatic sheet metal loading, unloading and sorting. Can be programmed in an easy and intuitive way to stack finished pieces on pallets and move on to the next processing phase.

Other TP Zeta features

• X-Y axes moving system implemented through two distinct technologies: X-axis with rack and pinion and Y-axis with ball screw guarantee the maximum sheet stability and processing precision.
• The axes have the possibility to position themselves in negative up to -40 mm. This allows to make notches that are smaller than the punch geometry, avoiding the replacement of the punch.
• Two sheet metal support table options: with metal balls or brushes.
• Sheet locking clamps with a pneumatic system, collision prevention sensor and automatic positioning option.
• Electropump lubrication system for threading tools/rodents and automatic lubrication system for the working area.
• Scrap suction device.
• Scraps evacuation belt to avoid the manual emptying of the scrap container
• Automatic tool sharpening compensation: increases tool life by automatically managing the penetration depth for each individual station.
• Reclining front table for unloading machined parts.
• CAD / CAM Jetcam Expert software to enhance the capabilities of a punch press.
• Tele-assistance for remote machine servicing.
• Safety photocells according to CE standards to create a safety zone around the machine.