Koordinātu caurumsišanas štances
Technology Italiana TP Alpha Matic 5
Not just a punching machine
Technology Italiana TP Alpha Matic 5 isn't limited to punching, and its functions include:
- Punching.
- Embossing.
- Fine contouring.
- Nibbling.
- Deburring.
- Forming.
- Bending.
- Marking.
- High speed forming.
- Tapping.
- Engraving.
- Coining.
Servo-electric punching unit
The punching unit is powered by a brushless servo-electric FANUC motor managed by CNC.
- This system lowers energy consumption, enhances productivity, reduces maintenance and grants greater control of accelerations.
- The DualCam system enables high-frequency machining while avoiding overheating problems.
- SoftPunch for noise reduction during high-frequency punching or thick/hard material processing.
- Tool stroke, speed, acceleration and penetration are fully programmable.
- Complete absence of hydraulic oil.
TRUMPF-style tools
TRUMPF-style tools are the best punching technology of today, offering significant advantages over the AMADA-style tooling technology (turret). These tools are:*
- 63% shorter.
- 73% lighter.
- 69% more affordable.
*compared to AMADA-style tools.
Quick setup in 12 seconds
For a single-punch the tool change speed is essential. That's why TP Alpha is equipped with SPEEDY Setup—the fastest and simplest tool setup system on the market. With SPEEDY Setup, it only takes 12 seconds to set up the tool on the machine.
Full auto-index
The auto-index system is fully integrated inside the punching unit and managed by the CNC, allowing the orientation of any type of tool—single or multi-tool—from 0° to 360° with a minimal programmable step of 0.01°. Auto-index benefits include:
- Simple programming, even for complex nesting.
- Lowered machine setup costs.
- More efficient use of material.
Automatic repositioning
The punch press can process extra-large sheet formats by repositioning the sheets along the X-axis with the machine head. The number of repositions is potentially infinite in both positive and negative directions.
“C” frame
The "C" frame makes the machine accessible on three sides, allowing both front and side loading. It also enables the use of non-standard sheet metal sizes thanks to the repositioning and overturning capabilities. The monolithic electro-welded structure was subjected to a normalization heat treatment, spreading all the structure tensions generated by welding. TECHNOLOGY frames are built in Italy with certified Italian materials.
Automatic repositioning
The punch press can process extra-large sheet formats by repositioning the sheets along the X-axis with the machine head. The number of repositions is potentially infinite in both positive and negative directions.
Large 18,5 "touch-screen
Simplified input operations thanks to the touch screen monitor combined with a personalized HMI interface.
CNC software
- HMI TECNOCONTROL: touch screen interface by TECHNOLOGY that simplifies the punch press use. Dedicated pages for individual functions and a description of commands that don’t require programming.
- TECNOCAM software: swift and visual approach to creating processing programs without the use of ISO codes.
Other TP Alpha Matic 5 features
- X-Y axes moving system implemented through two distinct technologies: X-axis with rack and pinion and Y-axis with ball screw guarantee the maximum sheet stability and processing precision.
- The axes have the possibility to position themselves in negative up to -40 mm. This allows to make notches that are smaller than the punch geometry, avoiding the replacement of the punch.
- Two sheet metal support table options: with metal balls or brushes.
- Sheet locking clamps with a pneumatic system, collision prevention sensor and automatic positioning option.
- Electropump lubrication system for threading tools/rodents and automatic lubrication system for the working area.
- Scrap suction device.
- Automatic tool sharpening compensation: increases tool life by automatically managing the penetration depth for each individual station.
- Reclining front surface with manual or automatic actuation and pneumatic locking.
- CAD / CAM Jetcam Expert software to enhance the capabilities of a punch press.
- Tele-assistance for remote machine servicing.
- Safety photocells according to CE standards to create a safety zone around the machine.
| Specifikācija | Alpha Matic 5 256 |
|---|---|
| Y ass, mm | 1250 |
| X ass, mm | 1500 |
| Automatiska repozicionesana uz X ass, mm | 3000 |
| Maksimalais preses spidiens, ton | 25 |
| Maksimalais materiala biezums, mm | 6,5 |
| Maksimalais loksnes svars, kg | 150 |
| Maksimalais sitienu skaits minute, sit./min | 600 |
| Instrumenta nomainas laiks (operators), sek | 12 |
| Atkartosanas precizitate, mm | ± 0,05 |
| Autoindex rotaciju atrums, apgr./min | 50 |
| Videjais energijas paterins, kW | 8 |
| Darba galda izmeri, mm | 4700x3200x2300 |
| Aptuvenais svars, kg | 8000 |
Not just a punching machine
Technology Italiana TP Alpha Matic 5 isn't limited to punching, and its functions include:
- Punching.
- Embossing.
- Fine contouring.
- Nibbling.
- Deburring.
- Forming.
- Bending.
- Marking.
- High speed forming.
- Tapping.
- Engraving.
- Coining.
Servo-electric punching unit
The punching unit is powered by a brushless servo-electric FANUC motor managed by CNC.
- This system lowers energy consumption, enhances productivity, reduces maintenance and grants greater control of accelerations.
- The DualCam system enables high-frequency machining while avoiding overheating problems.
- SoftPunch for noise reduction during high-frequency punching or thick/hard material processing.
- Tool stroke, speed, acceleration and penetration are fully programmable.
- Complete absence of hydraulic oil.
TRUMPF-style tools
TRUMPF-style tools are the best punching technology of today, offering significant advantages over the AMADA-style tooling technology (turret). These tools are:*
- 63% shorter.
- 73% lighter.
- 69% more affordable.
*compared to AMADA-style tools.
Quick setup in 12 seconds
For a single-punch the tool change speed is essential. That's why TP Alpha is equipped with SPEEDY Setup—the fastest and simplest tool setup system on the market. With SPEEDY Setup, it only takes 12 seconds to set up the tool on the machine.
Full auto-index
The auto-index system is fully integrated inside the punching unit and managed by the CNC, allowing the orientation of any type of tool—single or multi-tool—from 0° to 360° with a minimal programmable step of 0.01°. Auto-index benefits include:
- Simple programming, even for complex nesting.
- Lowered machine setup costs.
- More efficient use of material.
Automatic repositioning
The punch press can process extra-large sheet formats by repositioning the sheets along the X-axis with the machine head. The number of repositions is potentially infinite in both positive and negative directions.
“C” frame
The "C" frame makes the machine accessible on three sides, allowing both front and side loading. It also enables the use of non-standard sheet metal sizes thanks to the repositioning and overturning capabilities. The monolithic electro-welded structure was subjected to a normalization heat treatment, spreading all the structure tensions generated by welding. TECHNOLOGY frames are built in Italy with certified Italian materials.
Automatic repositioning
The punch press can process extra-large sheet formats by repositioning the sheets along the X-axis with the machine head. The number of repositions is potentially infinite in both positive and negative directions.
Large 18,5 "touch-screen
Simplified input operations thanks to the touch screen monitor combined with a personalized HMI interface.
CNC software
- HMI TECNOCONTROL: touch screen interface by TECHNOLOGY that simplifies the punch press use. Dedicated pages for individual functions and a description of commands that don’t require programming.
- TECNOCAM software: swift and visual approach to creating processing programs without the use of ISO codes.
Other TP Alpha Matic 5 features
- X-Y axes moving system implemented through two distinct technologies: X-axis with rack and pinion and Y-axis with ball screw guarantee the maximum sheet stability and processing precision.
- The axes have the possibility to position themselves in negative up to -40 mm. This allows to make notches that are smaller than the punch geometry, avoiding the replacement of the punch.
- Two sheet metal support table options: with metal balls or brushes.
- Sheet locking clamps with a pneumatic system, collision prevention sensor and automatic positioning option.
- Electropump lubrication system for threading tools/rodents and automatic lubrication system for the working area.
- Scrap suction device.
- Automatic tool sharpening compensation: increases tool life by automatically managing the penetration depth for each individual station.
- Reclining front surface with manual or automatic actuation and pneumatic locking.
- CAD / CAM Jetcam Expert software to enhance the capabilities of a punch press.
- Tele-assistance for remote machine servicing.
- Safety photocells according to CE standards to create a safety zone around the machine.
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