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Technology Italiana TP Gamma

Vērtējums prece
5
/5
Produktivitāte
5
/5
Tehnoloģiskā elastība
4
/5
Cena (budžets)
4
/5
Investīciju potenciāls
Nosūtīt pieprasījumu
Mēs nosūtīsim jums savu komerciālo piedāvājumu
Apraksts

Powerful and reliable CNC punching press with an excellent performance/investment ratio. Full auto-index, wide working area. Thanks to the Vertical Turret tool change technology, the machine can be equipped with 15 rotating stations, allowing considerable saving on tooling time and tool purchasing.

Suitable for medium-scale and large-scale sheet metal production.

Konstrukcijas īpatnības
Specifikācija (4)

Not just a punching machine

Technology Italiana TP Alpha Matic 15 isn't limited to punching, and its functions include:

  • Punching.
  • Embossing.
  • Fine contouring.
  • Nibbling.
  • Deburring.
  • Forming.
  • Bending.
  • Marking.
  • High speed forming.
  • Tapping.
  • Engraving.
  • Coining.

Servo-electric punching unit

The punching unit is powered by a brushless servo-electric FANUC motor managed by CNC.

  • This system lowers energy consumption, enhances productivity, reduces maintenance and grants greater control of accelerations.
  • The DualCam system enables high-frequency machining while avoiding overheating problems.
  • SoftPunch for noise reduction during high-frequency punching or thick/hard material processing.
  • Tool stroke, speed, acceleration and penetration are fully programmable.
  • Complete absence of hydraulic oil.

TRUMPF-style tools

TRUMPF-style tools are the best punching technology of today, offering significant advantages over the AMADA-style tooling technology (turret). These tools are:*

  • 63% shorter.
  • 73% lighter.
  • 69% more affordable.

 

*compared to AMADA-style tools.

Vertical Turret tool change system

The Vertical Turret differs from other automatic tool change technologies. Patented worldwide, it has 15 stations with auto-index technology, enabling the rotation of all tools from 0° to 360°. Vertical Turret comes with a customizable configuration and a Speedy Setup system that lets the operator equip every single station in 12 seconds. Single tool change takes place in 3 seconds, tool change within multi-tools takes place in 0,5 seconds. 

Full auto-index

The auto-index system is fully integrated inside the punching unit and managed by the CNC, allowing the orientation of any type of tool—single or multi-tool—from 0° to 360° with a minimal programmable step of 0.01°. Auto-index benefits include:

  • Simple programming, even for complex nesting.
  • Lowered machine setup costs.
  • More efficient use of material.

Customizable tool configuration

The TP Alpha Matic 15 turret punching press has 15 tool stations and can be equipped with up to 150 TRUMPF-style tools. You can choose one of the proposed configurations or customize each station with standard, special or multi-tools. Here are the Technology Italiana tool configurations:

  • Basic: 15 auto-index tools.
  • Medium: 19 auto-index tools.
  • Top: 28 auto-index tools.

“C” frame

The "C" frame makes the machine accessible on three sides, allowing both front and side loading. It also enables the use of non-standard sheet metal sizes thanks to the repositioning and overturning capabilities. The monolithic electro-welded structure was subjected to a normalization heat treatment, spreading all the structure tensions generated by welding. TECHNOLOGY frames are built in Italy with certified Italian materials.

Automatic repositioning

The punch press can process extra-large sheet formats by repositioning the sheets along the X-axis with the machine head. The number of repositions is potentially infinite in both positive and negative directions.

Large 18,5 "touch-screen

Simplified input operations thanks to the touch screen monitor combined with a personalized HMI interface.

CNC software

  • HMI TECNOCONTROL: touch screen interface by TECHNOLOGY that simplifies the punch press use. Dedicated pages for individual functions and a description of commands that don’t require programming.
  • TECNOCAM software: swift and visual approach to creating processing programs without the use of ISO codes.

Other TP Gamma features

  • X-Y axes moving system implemented through two distinct technologies: X-axis with rack and pinion and Y-axis with ball screw guarantee the maximum sheet stability and processing precision.
  • The axes have the possibility to position themselves in negative up to -40 mm. This allows to make notches that are smaller than the punch geometry, avoiding the replacement of the punch.
  • Two sheet metal support table options: with metal balls or brushes.
  • Sheet locking clamps with a pneumatic system, collision prevention sensor and automatic positioning option.
  • Electropump lubrication system for threading tools/rodents and automatic lubrication system for the working area.
  • Scrap suction device.
  • Scraps evacuation belt to avoid the manual emptying of the scrap container
  • Automatic tool sharpening compensation: increases tool life by automatically managing the penetration depth for each individual station.
  • Reclining front table for unloading machined parts.
  • CAD / CAM Jetcam Expert software to enhance the capabilities of a punch press.
  • Tele-assistance for remote machine servicing.
  • Safety photocells according to CE standards to create a safety zone around the machine.
 
Specifikācija Gamma 2510 Gamma 266 Gamma 2610 Gamma 2612
Y ass, mm 1250 1500 1500 1500
X ass, mm 2500 1500 2500 3000
Automatiska repozicionesana uz X ass, mm 5000 3000 5000 6000
Maksimalais preses spidiens, ton 25 25 25 25
Maksimalais materiala biezums, mm 6,5 6,5 6,5 6,5
Maksimalais loksnes svars, kg 200 200 200 200
Maksimalais sitienu skaits minute, sit./min 800 800 800 800
Instrumenta nomainas laiks (operators), sek 12 12 12 12
Atkartosanas precizitate, mm ± 0,05 ± 0,05 ± 0,05 ± 0,05
Autoindex rotaciju atrums, apgr./min 50 50 50 50
Videjais energijas paterins, kW 8 8 8 8
Darba galda izmeri, mm 3900x4350x2430 3900x5350x2430 4350x4400x2430 4400x6350x2430
Aptuvenais svars, kg 10500 10750 11000 11500
 
Konstrukcijas īpatnības

Not just a punching machine

Technology Italiana TP Alpha Matic 15 isn't limited to punching, and its functions include:

  • Punching.
  • Embossing.
  • Fine contouring.
  • Nibbling.
  • Deburring.
  • Forming.
  • Bending.
  • Marking.
  • High speed forming.
  • Tapping.
  • Engraving.
  • Coining.

Servo-electric punching unit

The punching unit is powered by a brushless servo-electric FANUC motor managed by CNC.

  • This system lowers energy consumption, enhances productivity, reduces maintenance and grants greater control of accelerations.
  • The DualCam system enables high-frequency machining while avoiding overheating problems.
  • SoftPunch for noise reduction during high-frequency punching or thick/hard material processing.
  • Tool stroke, speed, acceleration and penetration are fully programmable.
  • Complete absence of hydraulic oil.

TRUMPF-style tools

TRUMPF-style tools are the best punching technology of today, offering significant advantages over the AMADA-style tooling technology (turret). These tools are:*

  • 63% shorter.
  • 73% lighter.
  • 69% more affordable.

 

*compared to AMADA-style tools.

Vertical Turret tool change system

The Vertical Turret differs from other automatic tool change technologies. Patented worldwide, it has 15 stations with auto-index technology, enabling the rotation of all tools from 0° to 360°. Vertical Turret comes with a customizable configuration and a Speedy Setup system that lets the operator equip every single station in 12 seconds. Single tool change takes place in 3 seconds, tool change within multi-tools takes place in 0,5 seconds. 

Full auto-index

The auto-index system is fully integrated inside the punching unit and managed by the CNC, allowing the orientation of any type of tool—single or multi-tool—from 0° to 360° with a minimal programmable step of 0.01°. Auto-index benefits include:

  • Simple programming, even for complex nesting.
  • Lowered machine setup costs.
  • More efficient use of material.

Customizable tool configuration

The TP Alpha Matic 15 turret punching press has 15 tool stations and can be equipped with up to 150 TRUMPF-style tools. You can choose one of the proposed configurations or customize each station with standard, special or multi-tools. Here are the Technology Italiana tool configurations:

  • Basic: 15 auto-index tools.
  • Medium: 19 auto-index tools.
  • Top: 28 auto-index tools.

“C” frame

The "C" frame makes the machine accessible on three sides, allowing both front and side loading. It also enables the use of non-standard sheet metal sizes thanks to the repositioning and overturning capabilities. The monolithic electro-welded structure was subjected to a normalization heat treatment, spreading all the structure tensions generated by welding. TECHNOLOGY frames are built in Italy with certified Italian materials.

Automatic repositioning

The punch press can process extra-large sheet formats by repositioning the sheets along the X-axis with the machine head. The number of repositions is potentially infinite in both positive and negative directions.

Large 18,5 "touch-screen

Simplified input operations thanks to the touch screen monitor combined with a personalized HMI interface.

CNC software

  • HMI TECNOCONTROL: touch screen interface by TECHNOLOGY that simplifies the punch press use. Dedicated pages for individual functions and a description of commands that don’t require programming.
  • TECNOCAM software: swift and visual approach to creating processing programs without the use of ISO codes.

Other TP Gamma features

  • X-Y axes moving system implemented through two distinct technologies: X-axis with rack and pinion and Y-axis with ball screw guarantee the maximum sheet stability and processing precision.
  • The axes have the possibility to position themselves in negative up to -40 mm. This allows to make notches that are smaller than the punch geometry, avoiding the replacement of the punch.
  • Two sheet metal support table options: with metal balls or brushes.
  • Sheet locking clamps with a pneumatic system, collision prevention sensor and automatic positioning option.
  • Electropump lubrication system for threading tools/rodents and automatic lubrication system for the working area.
  • Scrap suction device.
  • Scraps evacuation belt to avoid the manual emptying of the scrap container
  • Automatic tool sharpening compensation: increases tool life by automatically managing the penetration depth for each individual station.
  • Reclining front table for unloading machined parts.
  • CAD / CAM Jetcam Expert software to enhance the capabilities of a punch press.
  • Tele-assistance for remote machine servicing.
  • Safety photocells according to CE standards to create a safety zone around the machine.
Rādīt vairāk 9
Specifikācija
Informācija ir pieejama
pilnīgākā versijā
Modeļu rinda
Modeļu rinda Y ass, mm Automatiska repozicionesana uz X ass, mm Maksimalais preses spidiens, ton
Gamma 2510 1250 5000 25
Gamma 266 1500 3000 25
Gamma 2610 1500 5000 25
Gamma 2612 1500 6000 25
Modeļu rinda (4)
Raksti
Metinātu metāla kastu ražotnes modernizācija
Uzņēmuma galvenais mērķis ir saglabāt pozīcijas īpašās lietošanas metinātu kastu ražošanā
Kā palielināt lokšņu apstrādes uzņēmuma konkurētspēju,ieviešot programmatūras nodrošinājumu
Konkurētspējas paaugstināšana mūsu izpratnē ir maksimāli kvalitatīvas produkcijas ražošana par minimālo cenu un ātrāk nekā konkurentiem.
Mūsu kritēriji apstrādes darbagalda izvēlei

Mēs jau sen strādājam ar dabgaldiem, kas paredzēti grātes un atskarpju noņemšanai, kā arī metāla detaļu virsmas slīpēšanai un pulēšanai, un bez pārspīlējuma varam teikt, ka esam uzkrājuši šai jomā milzu pieredzi

Rādīt vairāk 1
Ražotājs

TECHNOLOGY Italiana started manufacturing punching machines in 1973. The company kept growing with constant passion for innovation, and has never stopped researching, designing, and creating punching machines for sheet metalworking.

Raksti
Metinātu metāla kastu ražotnes modernizācija
Uzņēmuma galvenais mērķis ir saglabāt pozīcijas īpašās lietošanas metinātu kastu ražošanā
Kā palielināt lokšņu apstrādes uzņēmuma konkurētspēju,ieviešot programmatūras nodrošinājumu
Konkurētspējas paaugstināšana mūsu izpratnē ir maksimāli kvalitatīvas produkcijas ražošana par minimālo cenu un ātrāk nekā konkurentiem.
Mūsu kritēriji apstrādes darbagalda izvēlei

Mēs jau sen strādājam ar dabgaldiem, kas paredzēti grātes un atskarpju noņemšanai, kā arī metāla detaļu virsmas slīpēšanai un pulēšanai, un bez pārspīlējuma varam teikt, ka esam uzkrājuši šai jomā milzu pieredzi

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